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| Open Access | Resilient Architectures and Adaptive Planning in Semiconductor Supply Chains: Integrating Agent-Based, System Dynamics, and Digital Twin Approaches to Mitigate Deep Uncertainty
Dr. Elena Martens , Department of Industrial Engineering, University of CopenhagenAbstract
Background: The semiconductor industry is a globally interdependent sector characterized by extreme capital intensity, long lead times, technological complexity, and concentrated production geographies. These attributes make semiconductor supply chains particularly vulnerable to cascading disruptions, demand shocks, and structural uncertainty (Semiconductor Industry Association, 2021; OECD, 2025). Recent scholarship has applied a variety of modeling paradigms — agent-based models, system dynamics, production planning frameworks, and digital twin technologies — to understand and mitigate these vulnerabilities (Achter et al., 2017; Arumugam & Pitchaimani, 2025; Ashraf et al., 2024).
Objective: This research synthesizes these modeling approaches into an integrated conceptual and methodological framework for resilient decision-making under deep uncertainty, evaluates mitigation strategies such as operational slack and supply redundancy, and explores the role of reshoring and policy interventions on supply network stability.
Methods: The study constructs a multi-paradigm simulation and analytical narrative grounded in extant literature. It links agent-based representations of heterogeneous actors and strategic behavior (Achter et al., 2017) with system dynamics assessments of ripple effects across intertwined networks (Arumugam & Pitchaimani, 2025), and it places cognitive digital twins and hybrid deep learning disruption detection as operational enablers for real-time situational awareness (Ashraf et al., 2024). The framework also integrates empirical observations about production planning and master planning challenges in semiconductor manufacturing (Mönch et al., 2018) and accounts for market-level consequences such as economic costs and reshoring impacts (Villafranca, 2022; Lulla, 2025).
Results: The integrated framework demonstrates that multi-layered resilience — combining strategic redundancy, targeted operational slack, and real-time digital sensing — reduces ripple amplification and shortens recovery time when compared to single-policy interventions (Azadegan et al., 2021; Bais & Amechnoue, 2024). Agent heterogeneity and adaptive ordering rules create non-linear effects on inventory cycles; system-level reinforcing loops can generate prolonged shortages absent pre-positioned slack (Barnett & Freeman, 2001; Karimi-Nasab & Konstantaras, 2013). Policy levers such as reshoring materially influence long-run geographic risk concentrations but can introduce transitional brittleness without complementary investment in skilled labor and local supply ecosystems (Lulla, 2025; Semiconductor Industry Association, 2021). Interpretation: Robust resilience requires embracing model plurality and pragmatic
orchestration: planning processes informed by agent-based scenario exploration and system dynamics sensitivity analysis, combined with digital twin-enabled operational detection and coordination, offer superior outcomes under deep uncertainty (Achter et al., 2017; Ashraf et al., 2024; Arumugam & Pitchaimani, 2025). The paper concludes with prescriptive guidance for manufacturers, OEMs, and policymakers, and proposes an agenda for empirical validation and controlled field experiments.
Keywords
Semiconductor supply chain, resilience, agent-based modeling, system dynamics
References
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