Articles | Open Access |

OPTIMIZATION OF CUTTING PARAMETERS FOR CNC MILLING USING A MATHEMATICAL MODEL OF THE MACHINING PROCESS

Usmonov J.V., Mardonov U.T , Tashkent State Technical University, Tashkent, Uzbekistan

Abstract

The present study investigates the optimization of cutting parameters in CNC milling operations through the development of a mathematical model based on machining constraints and technological requirements. The research focuses on determining optimal cutting speed and feed rate values for finishing operations while ensuring the required surface roughness, tool performance, and machine power limitations. A system of nonlinear constraints describing the milling process was transformed into a linear form using logarithmic transformations, allowing the optimization problem to be solved graphically through linear programming methods. The feasible solution region was constructed based on technological and kinematic constraints, and the optimal cutting parameters were determined from the extremum point of the objective function. The obtained results demonstrate that the proposed optimization approach improves machining efficiency while maintaining the required surface quality and machining stability. The developed algorithm can be applied to similar three-axis CNC milling machines with appropriate adaptation of experimentally determined coefficients for different cutting tools and workpiece materials.

Keywords

CNC milling, cutting parameter optimization, mathematical modeling, linear programming, surface roughness, cutting speed, feed rate, machining efficiency.

References

Optimization of Mechanical Machining Processes and Control of Machining Parameters Grubyi, S.V. Optimization of Mechanical Machining Processes and Control of Machining Parameters. Moscow: Bauman Moscow State Technical University Press, 2014, 149 p.

Optimization of Mechanical Machining Technological Processes Ryzhkov, E.V. Optimization of Mechanical Machining Technological Processes. Kyiv: Naukova Dumka, 1989, 197 p.

Mechanical Engineering Technologist Handbook Volume 1 Kosilova, A.G., Meshcheryakov, R.K. (eds.). Mechanical Engineering Technologist Handbook. Vol. 1. 4th ed. Moscow: Mashinostroenie, 1985.

Mechanical Engineering Technologist Handbook Volume 2 Kosilova, A.G., Meshcheryakov, R.K. (eds.). Mechanical Engineering Technologist Handbook. Vol. 2. 4th ed. Moscow: Mashinostroenie, 1985.

Technological Processes in Mechanical Engineering Skhirtladze, A.G., Yarushin, S.G. Technological Processes in Mechanical Engineering. Perm: PSTU, 2006.

CAD of Technological Processes Kondakov, A.I. CAD of Technological Processes. Moscow: Akademiya, 2007.

Generating Milling Tool Paths for Prismatic Parts Using Genetic Programming Barclay, J., Dhokia, V., Nassehi, A. “Generating Milling Tool Paths for Prismatic Parts Using Genetic Programming.” 9th CIRP Conference on Intelligent Computation in Manufacturing Engineering (CIRP ICME ’14), 2014.

A Generalized Time Optimal Bidirectional Scan Algorithm for Constrained Feed Rate Optimization Dong, J., Stori, J.A. “A Generalized Time-Optimal Bidirectional Scan Algorithm for Constrained Feed-Rate Optimization.” Journal of Dynamic Systems, Measurement, and Control, 2006, vol. 128, no. 2, pp. 379–390.

Optimal Feed Rate Scheduling for High Speed Contouring Dong, J., Stori, J.A. “Optimal Feed-Rate Scheduling for High-Speed Contouring.” Journal of Manufacturing Science and Engineering, 2007, vol. 129, no. 1, pp. 63–76.

Tracking Error Reduction in CNC Machining by Reshaping the Kinematic Trajectory Guo, J.X., Zhang, Q., Gao, X.S. “Tracking Error Reduction in CNC Machining by Reshaping the Kinematic Trajectory.” Journal of Systems Science and Complexity, 2013, vol. 26, no. 5, pp. 817–835.

Article Statistics

Downloads

Download data is not yet available.

Copyright License

Download Citations

How to Cite

OPTIMIZATION OF CUTTING PARAMETERS FOR CNC MILLING USING A MATHEMATICAL MODEL OF THE MACHINING PROCESS. (2026). International Journal of Artificial Intelligence, 6(5), 942-946. https://www.academicpublishers.org/journals/index.php/ijai/article/view/13313